J-Valves China Carbon/Stainless Steel Trunnion Mounted 3PC Toggle Double Flanged End Ball Valve

Product Description

Nominal Size	1/2″ to 56″ (DN15 to DN1400)
Pressure Rating	Class 150 ~ Class 2500 (PN20 ~ PN420)
Body Material	ASTM A105 / A105N / A182 F304 / F304L / F316 / F316L
Temperature Range	-29℃ to +425℃
Body / Side Body	A105 / A105N / F304 / F316
Ball	F304 / F316 / A105 with ENP electroless nickel plating (standard)or STL Stellite alloy spraying (for abrasive applications)
Stem	F304 / F316 / 17-4PH / Inconel 718
Seat	RPTFE (standard) / PEEK / Nylon / F316 with STL hardfacing (metal seated)
Toggle Mechanism	Alloy steel forged, surface hardened; key bearings in stainless steel
Packing	PTFE V-type combination / Flexible graphite / High-temperature special graphite
Bolts	A193 B7 / B7M / B8M / B16 (selected per service conditions)
Nuts	A194 2H / 2HM / 8M / 7
Gaskets	Stainless steel spiral wound gasket / Ring type joint gasket (RTJ)
End Connection	Flanged (RF Raised Face / RTJ Ring Type Joint),in accordance with ASME B16.5 / EN 1092-1
Operation	Toggle lever (standard), pneumatic ( rack-and-pinion),electric (multi-turn / quarter-turn), hydraulic,gas-hydraulic actuator (for emergency shutdown)
Design Standard	API 6D / API 608 / ASME B16.34
Inspection & Test Standard	API 6D / API 598

Structural Features of Fixed Ball Valve Series

1) DISTINCTIVE SEATING STRUCTUREA

ccording to the extent of pressure, medium propertiesand sealing requirements, fixed ball valves may be madeto front seal structure, back seal structure, or front-backdual seal structure.

FRONT SEAL STRUCTURE

The front seal structure of valve seat gives the functionsof two way seal and self-relieving functionat middle ca-vity. As shown in the figure, the sealing socket inlaidwithappropriate polymeric material (high molecular materialof NYLON, MOLON, DELRIN or PEEK) is float. With spingloaded, when closed, the sea-ling face remains alwaysin close contact with the ball, thus to ensure leak-tig-htness under whatever high or low differential pressure . Upstream: valve seat moves axially along with the valve,the upstream (inlet) pressure P applied to A2 producesa directional force on A1. As A2 is larger than A1, A2-A1=X, so the pressure on X will push the valve seat towardthe ball to actualize close seal at upstream. Downstream:in case the pressure inside valve cavity Pb rises, theforce acted upon A3 will be greater than that upon A4,A3-A4=X2. The differential pressure formed up on X2will overcome the spring force and make valve seat se-parated from ball, and then, the valve seat will be closedto the ball again under sping action.

BACK SEAL STRCTURE

The piston effect at valve seat produced by the areadifference between 'd' and 'dm' (see figure on the right)will make seating seal ring and ball closely contactedand sealed under the medium action at the middle ca-vity of valve body.

FRONT-BACK SEAL STRUCTURE

At the inlet inside, the piston effect at valve seat pro-duced by the area differece between 'd' and 'dm' willmake seating seal ring and ball closely contacted andsealed under the medium action ay upstream. At theoutlet side, the pisoton effect produced by the areadifferece between 'do' and 'dm' will make seating sealring and ball closely contacted and sealed under theaction of medium pressure at the middle cavity of valvebody.

2)Self-relieving Structure 
In the event of abnormal pressure buildup in the middle cavity, single-seal ball valves feature automatic pressure relief, while double-seal ball valves relieve pressure via an auxiliary pressure relief device on the valve body.
3)Emergency Seal System 
The valve is equipped with an auxiliary emergency seat sealing system. If the soft seat is damaged or fails in an emergency, emergency sealing can be achieved by injecting sealant through the auxiliary system. If required, the emergency seal assembly can be used to flush and lubricate the seat area. An auxiliary emergency sealing system can also be provided for the valve stem.
4)Fire-safe Structure 
Ball valves can be designed to be fire-safe according to API 607 and JB/T 6899 based on service conditions and user requirements. In the event of a fire burning out the soft seal ring, the fire-safe structure prevents massive medium leakage and fire spread.
5)Antistatic Structure 
During operation, friction between the ball and seat generates static electricity that accumulates on the ball. To prevent static sparks, an antistatic device is installed to discharge accumulated static charge from the ball.
6)Locking Device 
Locking devices are provided at the full-open and full-closed positions of manual ball valves to prevent misoperation and accidental opening or closing caused by pipeline vibration. This design is particularly effective for production lines handling flammable media in petroleum and chemical industries, as well as for outdoor installations.
7)Full Bore & Reduced Bore Structure 
To meet different user requirements, full bore and reduced bore ball valve series are available. The inner diameter of full bore ball valves matches that of the pipeline for convenient cleaning. Reduced bore ball valves are lighter, with flow resistance only 1/7 that of globe valves of the same size, giving them broader application prospects.

8) DISCHARGE DEVICE ON VALVE BODY

If requested byuser or by system, discharge valve may be mounted on thebody of ball valve. In case the two ends of valve have been sealed, thepressure in valve will be reeased through the discharge valve on the body.Besides the function of DBB, this discharge valve also functions to rinse andblow out the depostits inside valve body.
9) CORROSION RESISTANCE

Corrosion allowance is left for the design of body thickness, the stem, ficedshaft, ball, seat and bottom cover of carbon steel valve are all chemicalplated in surface to ASTM B733 and B656. Use of paint from internationalcompany to deal with all kinds of conditions.
10) SULFIDE STRESS CRACKING RESISANCE

Thematerials exposed to fluid of our sulfur resisting ball valves, includingfastening components, are all selected to NACE MrO175. Rigorous qualitycontrol and inspection is implemented in the manufacturing process tomake our products conformed to the standard and suitanle for vulvanizingconditions.
11) EXTENSION BAR DEVICE

Extension device may be procided foe buried ball valves. Which include theextension of valve stem, greasing valve and discharge valve. As shown inthe figure on the right, users shall specify the requirements and length to beextended (The length is generally the distance from the center of valvechannel to the venter of operating device).

ball /gate /globe /check/triple offset butterfly /plug /strainer /other types customized valves

J-VALVES provide Industrial Valves, including ball valve, gate valve, globe valve, check valve, triple offset butterfly valve, plug valve,  strainer and other types customized valves, which use for pipeline and equipment connections. 
 
Our Products could produce in both casting and forging type to meet different applications. J-VALVES products could meet ISO9001, ISO45001, ISO14001, CE, ISO15848, API607  standards requirements. 

	Ball Valve	Gate Valve	Globe Valve	Check Valve	butterfly Valve	Strainer
Size ranging	1/2"~56"	1/2"~56"	1/2"~48"	1/2"~56"	2"~112"	1/2"~24"(Y type) 2"~48"(basket )
temperature	-29~+425ºC	-29~+425ºC	-29~+425ºC	-29~+425ºC	-29~+425ºC	-29~+425ºC
Pressure	150LB~2500LB	150LB~2500LB	150LB~2500LB	150LB~2500LB	150LB~900LB	150LB~1500LB(Y) 150LB~600LB(B)
Medium	Water, Oil, Gas, etc	Water, Oil, Gas, etc	Water, Oil, Gas, etc	Water, Oil, Gas, etc	Water, Oil, Gas, etc	Water, Oil, Gas, etc

Material of valve body/bonnet	specific materials
carbon steel	WCB,A105,A105N,LF2,LF3,WCC
austenitic stainless steel	CF8,CF8M,CF3,CF3M,F304,F316
duplex stainless steel	S32205,S32750,F51,F53,F55,CD4MCu
Chrome-molybdenum high-temperature alloy steel	WC5,WC6,C5,F11,F22,F5
cast iron	HT200,HT250,QT450
bronze	C95500,C95800,C63200
special alloy	F-2,Aloloy 20,Inconel 625

ZHEJIANG J-VALVES FLUID EQUIPMENT CO., LTD

Zhejiang J-VALVES Fluid Equipment Co., Ltd., founded in 2018 and headquartered in Wenzhou, Zhejiang Province, is an integrated manufacturing and trading company specializing in the export of industrial valves and pipeline fittings. The company holds certifications including ISO 9001, ISO 14001, ISO 45001, ISO15848, CE Marking (EU), and API 607 Fire Safe Certification, demonstrating its commitment to providing customers with safe, reliable, and competitive products, along with professional industry solutions and high-quality services.

J-VALVES main product lines include Ball Valves, Gate Valves, Globe Valves, Check Valves, Plug Valve, Triple offset butterfly valve and Strainers. These products are available in materials such as Carbon Steel, Stainless Steel, Duplex Steel, Super Stainless Steel, Alloy Steel, Bronze Alloy, Titanium Alloy, Copper Alloy, Monel Alloy, Nickel Alloy, and Hastelloy, catering to demanding applications in petroleum, architecture, metallurgy, chemical, electricity, and hydraulic industries.

1. Are you a trading company or factory? 
We are a manufacturer factory and we also have our own exporting license. 
 
2. Do you have certificate? 
Yes, ISO9001, ISO14001, ISO45001, API6D, API600, API602, CE, PED certificate. We also have some patents in design. 
 
3. How do you control the quality? 
In quality control, the most important is to avoid material mixing. 
In our factory, 3 spectro PMI machines are used in raw material warehouse, production plant, dispatch plant. 
Pressure inspecting machine, PMI machines, RA roughness spector, hardness testing machine...All machines help in inspection.4 staff inspect during production in different sections.5 staff inspect the finished productions to avoid shortage, poor quality, mixing chemical...
 
4. How big factories do you have?
We have total 25000 square meters in Wenzhou city & Lishui city, Zhejiang Province, China. 
 
5. If there is any quality problem, how do you solve it? 
We are very proud that we never make one customer leave us. We are not 100% perfect, there is some quality problem. 
Normally replacement, or compensation, or resend goods to customers as per the condition. To be discussed as per condition. 
 
6. How long is your delivery time? 
For normal products in 7-10 days; For bulk order, in 15-25 days. It depends. 
 
7. Warranty time? 
3 years warranty for all of our stainless steel products. Gaskets or the easy broken parts are not included due to the different application for customers. 
 
8. Why trust in us? 
14 years in this industry. It makes us professional. Good credit in this market. 
All of our machines are the assurance of our responsibility. 
 
9. Free sample? 
Free samples can be provided for first cooperation under sincere cooperation